CONTENTSSECTION 9 — AMP RACK
SECTION 9
AMP RACK
Amp Rack

DESCRIPTION

9-1

The amp rack holds everything between the mixer and the speakers: the Behringer DCX2496 crossover, four QSC GX5 amplifiers and a Furman Rack Rider power conditioner, in a 12U rack with closed sides, cooled by fans that pull air through the amps.

CONTENTS

Rack12U, closed sides
Amplifiers4 x QSC GX5, 2U each
Channels8, all in use
Spacer2U blank, solid
CrossoverBehringer DCX2496, 1U
PowerRack Rider RR-15NL, 1U
Power cordone

QSC GX5

Power, 8 ohm500 W per channel
Power, 4 ohm700 W per channel
2 ohmlow level only
16 ohmnot rated
Gain34.4 dB (x52.5)
Idle current0.3 A
Depth10.1 in
Weight26 lb

All amp gain knobs run FULLY UP. All level and limiting is done in the DCX, and every limiter threshold in Section 2 assumes the knobs are up.

LAYOUT

9-2
U12RACK RIDER RR-15NLpower, 15 AU11BEHRINGER DCX2496U10blank, SOLIDU9U8GX5 #4mid + horn(recapped)U7U6GX5 #3kicks(original)U5U4GX5 #2scoops(recapped)U3U2GX5 #1subs(recapped)U1
Fig. 9-1. Rack, front view.

Amps at the bottom, then a 2U solid blank to space the DCX from the amps, then the DCX and the power conditioner. Label each amp with its number and band.

REAR PANELS

Speaker panel8-hole, 8 x Speakon
Input panel8-hole: 3 x XLR + powerCON
XLR inputsDCX inputs A, B, C
Input Cmeasurement mic only
Speaker cableabout 12 ft, 13 AWG

Eight speaker runs: subs 2, scoops 2, kicks 2, mid 1, horn 1. All speaker cables have Speakons on both ends, and every speaker has a Speakon inlet. Amp outputs, cables and box inputs are color coded by band: subs blue, scoops green, kicks yellow, mid red, horn white.

CHANNELS

9-3
AmpChDCX outLoadColorCaps
GX5 #1A / B1 SubsSub 1 / Sub 2bluerecapped
GX5 #2A / B2 ScoopsScoop 1 / 2greenrecapped
GX5 #3A / B3 KicksKick 1 / 2yelloworiginal
GX5 #4A4 Midmid hornredrecapped
GX5 #4B6 Horn2440 + piezoswhiterecapped

We put the recapped amps where stress or risk is highest. #4 carries the 2440, the most fragile driver in the rig: a fault that puts DC on its output would destroy it at once. #2 drives the 2226H scoops at 465 W a channel, the heaviest load in the rig. #3 drives the EVM-15L kicks at 200 W, the lightest of the bass pairs, so it gets the amp with the original caps. (Before the October 2026 driver swap these two were the other way round; the amp numbers follow the band, so the units were swapped in the rack.)

SIGNAL

Each pair (subs, scoops, kicks) is fed from one DCX output through an XLR Y-cable to the amp's A and B inputs. The horn feed passes through the inline -20 dB pad at GX5 #4 input B. Never run the horn without it (Section 7).

Preset and rack go together. The DCX preset must match this rack. SOUND3 is the old Extron XPA preset; on the GX5s it would let about 330 W into the scoops. Load the GX5 preset, named MASHUP and a number (MASHUP 1, MASHUP 2, ...), before any signal reaches the amps.

COOLING

9-4

The GX5 moves air SIDEWAYS, not front to back: its fan blows left to right across a heatsink mounted sideways in the chassis. It breathes through the front grille and the left-side holes, and exhausts through the right of the front panel and the right-side perforations.

The rack is sealed: closed sides, a solid rear panel, solid blanks. The only way out is the fan strip at the top of the rear panel. The fans hold the inside of the rack below room pressure, so every amp draws fresh room air in through its front grille, and the amps' exhaust is pulled into the rack and out through the fans. No hot air loops back out of the front.

RACK FAN: MIDDLE ATLANTIC DCFANKIT-4

Four fans, 100 CFM total, on a 2U strip at the TOP of the rear panel, blowing OUT. The thermostat is BYPASSED: the fans run whenever the rack has power. Powered by their own AC adapter from the Rack Rider.

The fans are the rack's only exhaust. If they stop, the amps are cooking in a closed box. Before every show: adapter plugged into the Rack Rider, all four fans spinning, air blowing out the back.

Each amp's own fan is voltage-controlled: slow at idle (about 11 V), up to about 30 V when hot. An amp fan that does not spin up under load means the amp is cooking its caps, and heat is what killed the original ones.

POWER

9-5

Everything runs from one power cord through the Rack Rider RR-15NL (15 A breaker). The current below is from QSC's own table for the GX5 (8 + 8 ohm, 120 V), scaled to the DCX limits, so it is an estimate.

Idle, 4 ampsabout 1.2 A
Typical, loudabout 7-10 A
Peak program, limiters hitabout 18 A
All limiters pinnedabout 45 A, brief

Normal loud use sits well inside 15 A. Long stretches with the limiters pinned can trip the breaker. GX5 #2 (scoops, 465 W a channel) draws the most. If the breaker trips, move #2 to a second wall circuit.

Put the rack on a wall circuit of its own where you can; at least, nothing else heavy on it.

TURN ON

  1. Amp knobs as set (fully up), all amps OFF.
  2. Mixer, then DCX on. Check the MASHUP (DATE) preset is loaded.
  3. Amps on last, one at a time, #1 to #4.

TURN OFF

  1. Amps off first.
  2. Then the DCX and mixer.

The DCX setting MUTE OUTS WHEN POWER ON keeps all outputs muted at power-up. Leave it on.

RECAPPED AMPS

9-6

Trey at Syntron recapped three of the GX5s in October 2026. The four main filter caps (Nover 12000 uF / 63 V) ran at about 62 V on a 63 V rating, right beside the heatsink. In two amps they had vented and in one they had bulged. Trey replaced them with Nichicon LLS1K103MELC, 10000 uF / 80 V, and cleaned and reused the fans.

FIRST POWER-UP, BEFORE ANY SPEAKER

  1. Power on with no load and no input. PWR LED on, fan runs, no odd noise.
  2. DC offset: meter on DC volts across each channel's speaker output. Under about 50 mV. Near a volt: stop, connect nothing.
  3. Idle 15-20 minutes. Case only warm; offset checked again.
  4. Quiet music into a cheap test speaker before the real cabinets. Connect the horn amp (#4) last.

EACH SEASON

DC offsetunder 50 mV, every channel
Fansspin up under load
Dustblow out the heatsinks
Main capsno bulge, no crust on top

FRONT PANEL

Red CLIP LED flashing means the amp is overdriven; GuardRail reduces gain to limit the distortion. With the DCX limiters set by Section 2 this should not happen. If CLIP stays on with the limiters set, check the cable and the speaker.